Complex CNC machined housings, valve bodies, gearbox cases, and protective enclosures manufactured to AS9100D standards. Advanced multi-axis machining for intricate internal features, precision sealing surfaces, and tight tolerances for critical aerospace and industrial applications.
Our precision CNC machined housings and enclosures provide critical protection and functionality for high-performance systems across aerospace, defence, and industrial sectors. From hydraulic valve bodies to gearbox cases and electronics enclosures, we deliver components with complex internal geometries and precision sealing surfaces.
Utilizing advanced 3-axis, 4-axis, and 5-axis CNC machining centers, we create housings with intricate internal passages, precision bores, threaded ports, and O-ring grooves. Every component undergoes rigorous inspection to ensure dimensional accuracy, surface finish quality, and complete functionality.
Valve bodies, manifolds, pump housings, actuator cases
Gear cases, transmission housings, bearing housings
Avionics boxes, instrument housings, control units
Environmental protection, EMI shielding, hazardous area enclosures
Comprehensive solutions for protection, containment, and system integration
Precision hydraulic and pneumatic valve housings with complex internal porting.
Transmission and gearbox housings with precision bearing bores and mounting interfaces.
Protective housings for avionics, instruments, and electronic control systems.
Hydraulic, pneumatic, and fluid pump housings with complex internal geometry.
Electric motor and servo motor housings with precision bearing fits.
Pneumatic, hydraulic, and electric actuator bodies and cylinders.
Hydraulic and pneumatic manifolds with intersecting internal passages.
Environmental and mechanical protection covers and enclosures.
Precision housings for gauges, meters, sensors, and measurement devices.
Advanced multi-axis machining for intricate geometries
Engineered materials for strength, durability, and environmental resistance
Benefits: Lightweight, excellent thermal conductivity, easy anodizing
Benefits: Corrosion resistance, high temperature capability, cleanable
Benefits: Highest strength-to-weight, biocompatible, corrosion resistant
Benefits: Extreme environments, chemical resistance, high temperature
Advanced precision for complex housing manufacturing
Precision cylinder bore finishing for tight tolerances and surface finish requirements.
Wire and plunge EDM for complex internal features and tight corners.
Stress relief, hardening, and tempering for enhanced material properties.
Comprehensive finishing for corrosion resistance and aesthetic requirements
Type II & III hard anodizing, MIL-A-8625 compliant, color options
Durable epoxy/polyester coatings, wide color selection
Zinc, nickel, chrome, cadmium plating to aerospace specs
Stainless steel passivation per ASTM A967, citric or nitric
Mirror, satin, brushed finishes for aesthetic and cleanability
Chemical conversion coating, paint primer, corrosion inhibitor
Uniform coating thickness, excellent corrosion protection
Glass bead, aluminum oxide, ceramic media for surface prep
Comprehensive inspection for critical aerospace and defence applications
3D coordinate measurement for complex geometries and tight tolerances.
Hydrostatic and pneumatic testing for valve bodies and pressure vessels.
Non-destructive testing for critical aerospace components.
Complete material verification and traceability.
Precision measurement of surface finish and flatness.
Complete quality documentation package.
Our AS9100D quality management system ensures every housing meets aerospace and defence standards with complete traceability and rigorous inspection protocols.
Best practices for manufacturability and performance
Our experienced engineers provide comprehensive Design for Manufacturing (DFM) review services. We can optimize your housing designs for:
Precision housings for critical applications across diverse sectors
Avionics housings, actuator bodies, control system enclosures
Weapon system housings, vehicle components, communications enclosures
Valve bodies, pump housings, subsea equipment enclosures
Gearbox cases, motor housings, machinery enclosures
Navigation equipment, propulsion system housings, deck equipment
Diagnostic equipment housings, surgical device enclosures
Generator housings, transformer enclosures, control system boxes
Manifolds, valve bodies, accumulator housings, cylinder components
Common questions about housing and enclosure manufacturing
Lead times depend on complexity and quantity. Simple housings with standard features can be completed in 2-3 weeks. Complex multi-axis housings with extensive internal features typically require 4-6 weeks. Production volumes are quoted based on quantity and scheduling requirements.
Yes, we specialize in complex internal geometries including cross-drilled passages, intersecting bores, and intricate flow channels. Our multi-axis machining capabilities and gundrilling equipment allow us to create sophisticated internal features with precise control over passage dimensions and positioning.
We routinely hold ±0.02mm tolerances on O-ring groove dimensions and can achieve flatness of 0.01mm per 100mm on sealing surfaces. For critical applications, we can meet even tighter tolerances with appropriate fixturing and inspection protocols.
Yes, we offer comprehensive hydrostatic and pneumatic pressure testing services. We can perform proof pressure tests, leak detection, and burst pressure testing with full documentation. Testing is conducted per customer specifications or relevant ASME/API standards.
Absolutely. We frequently machine housings from cast or forged blanks, which can be more cost-effective for complex shapes or high-volume production. We can work with your existing casting/forging suppliers or recommend qualified vendors for blank production.
For aerospace applications, we provide comprehensive documentation including AS9102 First Article Inspection Reports, material certifications (MTR), Certificate of Conformance (C of C), dimensional inspection reports, and any required NDT or pressure test documentation. All documentation is traceable to specific serial numbers or lot codes.
Yes, we offer comprehensive assembly services including installation of threaded inserts (Helicoil, Time-Sert), O-rings, gaskets, bearings, and hardware. We can deliver complete assemblies ready for installation, tested and certified to your specifications.
Our standard CNC machines accommodate housings up to 1500mm × 800mm × 600mm. For larger components, we can work with partner facilities or machine in sections for assembly. Weight capacity is up to 500kg on our standard equipment.
Upload your housing drawings for a detailed quote. Our engineering team will review your design and provide recommendations for manufacturability, material selection, and cost optimization.