automotive-precision component

CNC Milling
Services

Advanced Precision Machining Across Australia

CNC Milling Machine

Expert CNC Milling Manufacturing

Fedele Autocore stands at the forefront of precision CNC milling services throughout Australia, delivering exceptional machined components that meet the most stringent quality requirements. Our advanced milling capabilities combine cutting-edge technology with skilled craftsmanship to produce complex geometries, intricate features, and high-precision parts across diverse industries.

CNC milling is a versatile subtractive manufacturing process where computer-controlled rotating cutting tools remove material from stationary workpieces to create precise shapes, slots, holes, and complex three-dimensional features. This technology enables the production of both simple and highly complex components with outstanding accuracy and repeatability.

Understanding CNC Milling Technology

CNC milling operations utilize multi-axis machine tools where rotating cutters move along programmed tool paths to precisely remove material from workpieces. Unlike turning operations where the workpiece rotates, milling involves stationary parts while the cutting tools rotate and traverse multiple axes simultaneously. This approach enables the creation of flat surfaces, angular features, complex contours, pockets, and intricate three-dimensional geometries.

Modern CNC milling centers offer multi-axis capabilities including 3-axis, 4-axis, and 5-axis simultaneous machining, allowing for the production of complex parts in single setups while maintaining exceptional dimensional accuracy and surface finish quality.

CNC Milling Technology

Our Capabilities

3-Axis Milling

3-Axis Milling

Standard vertical and horizontal milling operations for plates, blocks, and basic geometries. Perfect for slots, pockets, holes, and flat surface machining with excellent precision and efficiency.

4-Axis Machining

4-Axis Machining

Rotary axis capability enables machining of cylindrical features, helical surfaces, and complex angular geometries. Ideal for parts requiring continuous contouring and multi-sided machining.

5-Axis Simultaneous

5-Axis Simultaneous

Advanced simultaneous 5-axis machining for complex aerospace components, medical devices, and intricate geometries requiring superior surface finish and dimensional accuracy.

Key Advantages of CNC Milling

Exceptional Precision: Achieve tolerances down to ±0.002mm with consistent repeatability across production runs.
Complex Geometries: Machine intricate 3D shapes, undercuts, and complex features impossible with conventional methods.
Rapid Prototyping: Quick turnaround from design to finished prototype for accelerated product development cycles.
Material Versatility: Machine virtually any material from soft plastics to hardened steels and exotic alloys.
Superior Finishes: Achieve mirror-like surface finishes reducing or eliminating secondary operations.
Scalable Production: Seamlessly transition from single prototypes to high-volume manufacturing runs.

Comprehensive Milling Operations

Our extensive milling capabilities encompass a wide range of operations designed to meet diverse manufacturing requirements across multiple industries.

Face Milling

Face Milling

Creating flat surfaces perpendicular to the spindle axis with excellent surface finish and dimensional accuracy for critical mating surfaces.

End Milling

End Milling

Versatile cutting operations for slots, pockets, contours, and complex profiles using end mills of various geometries and sizes.

Pocket Milling

Pocket Milling

Removing material to create recessed areas, cavities, and complex internal geometries with precise depth control and smooth wall finishes.

Contour Milling

Contour Milling

Following complex curved paths to create intricate profiles, artistic features, and organic shapes with exceptional accuracy.

Drilling and Tapping

Drilling & Tapping

Precision hole creation, reaming, and thread cutting operations for fastener holes, fluid passages, and threaded connections.

slotting and profiling

Slotting & Profiling

Creating keyways, T-slots, dovetails, and custom profiles for mechanical connections and specialized applications.

slotting and profiling

Shoulder Milling

Creating perpendicular steps and right-angle ledges with flat surfaces for precise assembly interfaces, mechanical stops, & component seating.

slotting and profiling

Angular Milling

Machining angled surfaces, bevels, and chamfers using tilted cutters or spindle positioning for precise angular features.

Industry Applications

Our precision CNC turning services support diverse industries across Australia, delivering components that meet stringent quality and performance requirements.

Defence Industry

Defence Industry

Mission-critical components meeting strict defence standards for military, naval and aerospace applications.

Adelaide Melbourne Sydney Perth
Oil & Gas Industry

Oil & Gas Industry

Offshore drilling, subsea equipment, pipeline components and LNG facility parts.

Perth Darwin Melbourne
Automotive Industry

Automotive Industry

Engine components, transmission parts, performance automotive and motorsport components.

Melbourne Adelaide Sydney Brisbane
Construction Industry

Construction Industry

Heavy machinery parts, infrastructure components and construction equipment solutions.

Sydney Brisbane Melbourne Perth
Energy Solutions

Energy Solutions

Power generation, renewable energy, grid infrastructure and energy storage components.

Brisbane Sydney Melbourne
Hydraulic Power

Hydraulic Power

Hydraulic cylinders, valve components, pump parts and mining hydraulic systems.

Melbourne Sydney Perth
Agricultural Industry

Agricultural / Tractor

Farm machinery parts, tractor components, agricultural equipment and rural machinery solutions.

Melbourne Brisbane Adelaide
Aerospace Industry

Aerospace Industry

Aircraft components, satellite parts, drone components and aerospace prototyping.

Sydney Melbourne Adelaide

Our Manufacturing Workflow

Project Consultation & Design Review

Our experienced engineers analyze your specifications, review CAD models, and provide design optimization recommendations to enhance manufacturability and reduce costs while maintaining performance requirements.

Material Sourcing & Preparation

We procure certified materials from trusted suppliers, conduct incoming inspection, and prepare raw stock to precise dimensions ensuring optimal machining results.

CAM Programming & Tooling Setup

Skilled programmers create optimized CNC programs using advanced CAM software, select appropriate cutting tools, and configure machine setups for maximum efficiency and precision.

Precision Machining Operations

Components are machined using state-of-the-art CNC milling centers with real-time monitoring to ensure dimensional accuracy, surface finish quality, and adherence to specifications.

Quality Control & Inspection

Every part undergoes comprehensive dimensional inspection using coordinate measuring machines (CMM), surface roughness testing, and visual inspection to verify conformance to specifications.

Finishing & Packaging

Parts receive specified surface treatments, coatings, or secondary operations followed by careful packaging and prompt delivery to meet your project timelines.

Technical Specifications

Our advanced CNC milling capabilities deliver exceptional precision and quality across a wide range of part sizes and complexities.

Tolerance Capability

±0.002mm (±0.0001")

Maximum Part Size

2000mm × 1000mm × 800mm

Surface Finish

Ra 0.1µm achievable

Material Hardness

Up to 65 HRC

Axis Configuration

3, 4, and 5-axis simultaneous

Spindle Speed

Up to 20,000 RPM

Quality Assurance Excellences

Fedele Autocore maintains comprehensive quality management systems ensuring every milled component meets or exceeds customer expectations. Our quality assurance encompasses incoming material verification, in-process monitoring, statistical process control, and final inspection using calibrated precision measuring equipment.

ISO 9001:2015 Certified AS9100 Aerospace Standard NATA Accredited Testing Statistical Process Control

Why Choose Fedele Autocore for CNC Milling?

Advanced Technology

State-of-the-art multi-axis CNC milling centers with the latest control systems.

Expert Team

Highly skilled machinists, programmers, and quality technicians with decades of experience.

Australia-Wide Service

Comprehensive coverage across all Australian states and territories.

Competitive Pricing

Efficient operations and strategic partnerships deliver exceptional value.

Engineering Support

Full technical assistance from concept through production.

Rapid Turnaround

Streamlined processes and efficient scheduling for fast delivery.

Custom Solutions

Tailored approaches for unique requirements and specialized applications.

Inventory Management

Stock holding and scheduled delivery programs available.

Continuous Improvement

Ongoing investment in technology and process optimization.

Specialized Milling Services

Beyond standard milling operations, Fedele Autocore offers specialized services to meet unique manufacturing challenges and demanding application requirements.

High-Speed Machining (HSM)

Our high-speed machining capabilities enable rapid material removal with exceptional surface finishes, particularly beneficial for aluminum aerospace components, thin-wall parts, and intricate details requiring minimal post-processing.

Hard Milling

Machining hardened materials up to 65 HRC eliminates the need for EDM operations in many applications, providing superior surface finishes and dimensional accuracy for tool and die components, molds, and wear-resistant parts.

Micro Milling

Precision micro-machining capabilities for small, intricate components requiring exceptional accuracy. Ideal for medical devices, electronics, and precision instruments where traditional machining methods are inadequate.

Large Part Machining

Our facility accommodates large components up to 2 meters in length, suitable for aerospace structures, industrial equipment bases, and oversized custom components requiring precision machining.

Surface Finishing Options

Fedele Autocore provides comprehensive surface finishing services to meet specific functional and aesthetic requirements:

Anodizing

Anodizing

Type II and Type III hard anodizing for aluminum components.

Plating

Plating

Nickel, chrome, zinc, and specialized coatings for corrosion protection.

Powder Coating

Powder Coating

Durable, environmentally friendly finish in various colors and textures.

Bead Blasting

Bead Blasting

Uniform matte finishes and surface preparation.

Polishing

Polishing

Mirror finishes for optical and aesthetic applications.

Heat Treatment

Heat Treatment

Stress relieving, hardening, and tempering services.

Design for Manufacturing (DFM) Support

Our engineering team provides comprehensive Design for Manufacturing support to optimize your components for CNC milling processes:

Industry Certifications & Standards

Fedele Autocore maintains compliance with industry-specific standards and certifications:

AS9100

Aerospace quality management system certification.

ISO 9001:2015

International quality management standard.

ITAR Registration

International Traffic in Arms Regulations compliance.

NATA Accreditation

National Association of Testing Authorities recognition.

Transform Your Ideas into Precision Reality

Experience the excellence of Fedele Autocore's CNC milling services. From concept to completion, our team delivers precision-machined components that exceed expectations and drive your success.

Get Your Quote Today

Ready to get started? Contact our expert team to discuss your CNC milling requirements and discover how we can support your manufacturing objectives across Australia.

Technical Consultation Available:Our engineers are ready to provide technical guidance, design optimization suggestions, and manufacturing solutions tailored to your specific needs.